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The Lean Machine: How Harley-Davidson Drove Top-Line Growth and Profitability with Revolutionary Lean Product Development Paperback – Illustrated, 11 July 2012
by
Dantar P. Oosterwal
(Author)
Dantar P. Oosterwal
(Author)
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Product details
- Publisher : Thomas Nelson; Illustrated edition (11 July 2012)
- Language : English
- Paperback : 274 pages
- ISBN-10 : 0814432883
- ISBN-13 : 978-0814432884
- Dimensions : 15.24 x 1.52 x 22.86 cm
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Best Sellers Rank:
205,391 in Books (See Top 100 in Books)
- 75 in Automotive Industry
- 127 in Total Quality Management (Books)
- 166 in Transportation Industry
- Customer Reviews:
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Review
..".valuable insights for people interested in understanding how systematic problem solving applies to the kinds of problems that product development managers need to solve..." "-- Journal of Product Innovation Management"
."..valuable insights for people interested in understanding how systematic problem solving applies to the kinds of problems that product development managers need to solve..." "-- Journal of Product Innovation Management"
""The Lean Machine" serves best as a set of tips for the project manager, but executives can also benefit from Oosterwal's wisdom when they are trying to build a top-performing team of product developers or engineers." --"Houston Business Journal"
"[Oosterwal] gives business leaders insight on supporting innovation and shows them how their companies can consistently excel at developing innovative and profitable products and still keep employees motivated, energized and always learning." --"Biztimes Milwaukee"
"The author uses a friendly, conversational approach....The lessons provided are universal and helpful for any company needing a resurgence." --"APICS Magazine"
."..valuable insights for people interested in understanding how systematic problem solving applies to the kinds of problems that product development managers need to solve..." "-- Journal of Product Innovation Management"
""The Lean Machine" serves best as a set of tips for the project manager, but executives can also benefit from Oosterwal's wisdom when they are trying to build a top-performing team of product developers or engineers." --"Houston Business Journal"
"[Oosterwal] gives business leaders insight on supporting innovation and shows them how their companies can consistently excel at developing innovative and profitable products and still keep employees motivated, energized and always learning." --"Biztimes Milwaukee"
"The author uses a friendly, conversational approach....The lessons provided are universal and helpful for any company needing a resurgence." --"APICS Magazine"
From the Inside Flap
Like many celebrated companies, Harley-Davidson has soared, faltered, nearly died, and come back to life as a robust, iconic institution. And like all enduring companies, it learned that the constant push to improve and innovate is essential for staying on top--and even for staying in existence. "The Lean Machine" is an intriguing, behind-the-scenes account of Harley-Davidson's remarkable post-bankruptcy growth period, spurred largely by radical improvements to its product development processes. As director of product development, author Dantar Oosterwal was instrumental in applying lean principles to the realm of product development (principles made famous by Toyota's vaunted production system). The result was the highly efficient and effective "Knowledge-Based Product Development"--a revolutionary system that reduced development time by half, and quadrupled new product development throughput. Combining a probing, nuanced examination of the product development process with a sweeping systems approach to understanding its full scope and impact on an organization, "The Lean Machine" traces the evolution that the Harley-Davidson product development team underwent as it moved to its breakthrough process of cadence, flows, and set-based designs, stopping along the way to: - Explore the far-reaching effect of "firefighting," which funnels huge amounts of time, money, and human resources into fixing last-minute problems. - Pinpoint the hidden problem of "False Positive Feasibility," which dooms many projects developed with common phase-gate processes. - Explain the remarkably practical, low-tech oobeya process for visually documenting targets, objectives, and workflow. - Uncover the powerful results achieved by building product development on a foundation of planned, experiential learning cycles. - Make a persuasive case for adopting a "combat planning" approach to product development, which is better suited to turbulent conditions. Packed with actual data, true stories, and engaging, first-person narrative, "The Lean Machine" gives you deep insights and reliably effective strategies for using Knowledge-Based Product Development to radically improve your own systems, developing more new products in much less time--and with predictably excellent results. Dantar P. Oosterwal has led global innovation improvements as vice president of innovation at Sara Lee and as director of product development at Harley-Davidson. Dantar holds a B.S. degree in Mechanical Engineering from the University of Michigan, and a master's degree in Management from the Sloan School of Management at MIT. He lives in Batavia, Illinois.
From the Back Cover
"With a fresh American approach, based on the iconic giant, Harley Davidson, Dantar Oosterwal makes the whole new concept of lean new product design and development clear and doable. If new product design is the last frontier for competitive companies, "The Lean Machine" is the guidebook you will want to take with you on the journey." -- Patricia E. Moody, "Fortune" magazine, "Manufacturing Hero"; and author of "The Big Squeeze," "Powered by Honda," and "The Incredible Payback" From near-extinction in the early eighties, the Harley-Davidson Company has risen to worldwide recognition for management excellence and innovation, and is a standout leader in the realm of product development. Part personal business journal, part big-picture analysis, and part step-by-step toolkit, "The Lean Machine" examines the groundbreaking application of lean manufacturing principles to product development at Harley-Davidson--a breakthrough that resulted in more products, faster cycles, and better quality, and that powered annual growth of more than 10 percent. Packed with little-known details about how the company came to reinvent the way it designs new products, and a broad overview of the fertile corporate climate that made it possible, "The Lean Machine" uncovers the power of Knowledge-Based Product Development to achieve predictable, positive results, without having to continually fix late-breaking problems and full-blown crises. It's a formula for outstanding success that can be replicated or adapted to fit your own company's needs.
About the Author
DANTAR P. OOSTERWAL has led global innovation improvements as Vice President of Innovation at Sara Lee, as well as Director of Product Development at Harley-Davidson.
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Customer reviews
4.6 out of 5 stars
4.6 out of 5
64 global ratings
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Top review from Australia
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Reviewed in Australia on 2 August 2019
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Verified Purchase
excellent book to compliment Lean Agile from a Product Development perspective - some useful tools and many references to accompany the story of the journey
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Top reviews from other countries

Frank R.
5.0 out of 5 stars
How to make a successful company more agile and more successful
Reviewed in the United Kingdom on 19 September 2016Verified Purchase
Quick read, great ideas. The first two chapters seem a bit irrelevant and at some points it might be repeating itself. That said this is a unique book because it gives a grounded overview of the efforts required to make a company with significant branding and which is lready successful and growing, more agile and more succesful. Most books describe company turnarounds which are somewhat easier since people are more open when they face failure. This book is all about a successful company becoming more agile and more successful. Must read if you're working or consulting a company that is already doing well and even more must-read if it's an American company.

Mr. Ross Maynard
4.0 out of 5 stars
A Very Readable Introduction to Lean Product Development
Reviewed in the United Kingdom on 22 March 2012Verified Purchase
"The Lean Machine" provides a very accessible introduction to the topic of lean product development told as a narrative about the evolution of such processes at Harley Davidson. The author has an easy, chatty, style and this is a good introduction. However, sometimes it is a little too chatty and it lacks the "how to" specifics that you would want to implement lean product development in your business - "Mastering Lean Product Development" may be that book (though that lacks anything on Oobeya which this book is strong on). A good overview.

CK
5.0 out of 5 stars
Lean Design / product development newby? ... This is a must!
Reviewed in the United Kingdom on 6 February 2016Verified Purchase
Going lean then this has years of expertise and is also a great read. Brings lean into perspective. Especially the design and product development which is not widely published compared to production.

Dimitrios Tsigakos
5.0 out of 5 stars
Excellent choice.
Reviewed in the United Kingdom on 10 April 2017Verified Purchase
Great book. Highly recommended

Steve_x_
5.0 out of 5 stars
Anyone developing products should read this
Reviewed in the United Kingdom on 6 February 2014Verified Purchase
One of the best books I've read and if your interested in improving product development or in Lean techniques there isn't a better or a more engaging introduction.